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Process Safety Engineer

Process Safety Engineer

Dec 9, 2018

Painesville, Ohio, US, 44077

Lubrizol Corporation

Req ID:?41181

Lubrizol Additives is a pioneering global supplier of chemical additives technologies including?additives for engine oils,?driveline applications,?gasoline and diesel fuel,?other transportation related fluids and industrial lubricants. We are committed to providing value to our customers, and we understand that success comes from working together. The Lubrizol Additives team is passionate about what we do. Our customers count on us for?trusted expertise, testing confidence, supply assurance and independent strength. We are looking for top talent to help inspire new ideas, create opportunities and enable the advancement of innovative technologies. We offer abundant opportunities for career growth in a challenging, collaborative environment. For the last seven years Lubrizol has been named one of the top workplaces in Northeast Ohio, and in 2016 was judged as the number one workplace by Northeast Ohio?s annual Top Workplaces survey.?Learn more about how we are achieving Success Together.





The Process Safety Engineer is responsible for all aspects of compliance to federal and state regulations regarding process safety management of the manufacturing facility.? This includes but is not limited to:? participation in OSHA and EPA audits, facilitation of the management of change (MOC) process, and collection, maintenance, and organization of all information related to the 14 elements of OSHA?s PSM Program.

Essential Duties and Responsibilities:

  • Provide overall leadership and compliance with federal regulations and other safety policies for PSM elements ensuring audit readiness.

  • Participate in OSHA and EPA audits.

  • Determine the necessary risk mitigation for an accident scenario during PHAs/HAZOP, or as a stand-alone task.

  • Provide support/coordinate LOPA reviews for risk scenarios requiring further assessment post PHA review (SIS Design & Human Factors Studies).

  • Collaborate with Superintendents/Project Engineers to develop capital requests for process hazard analysis recommendations (PHAR) and lead projects to closure.

  • Train and strengthen site PSM custodians in their PSM related duties and specific procedures/directives (e.g. training of new employees, recurring training on process safety).

  • Provide overall leadership for Facility Siting.

  • PSM Auditing (Local and Off-Site).

  • Evaluate new technologies and new/modified products/processes being introduced into manufacturing as it relates to PSM.

  • Coordinate, facilitate and document the PHA/hazard evaluations of new and existing processes.

  • Provide leadership for management of significant, though unregulated, process safety risks (e.g. not regulated because volume of chemical is below regulatory threshold) and process safety activities regulated under alternative regulatory regimes (e.g. RMP)

  • Track and follow-up on action items with timely completion; addressing findings from PSM audits, hazard analyses studies, and other generated PSM or RMP assessment activities.

  • Manage PHA revalidation schedule.

  • Lead Management of Change (MOC) process.

  • Provide oversight and conduct audits for site management of change (MOC) and pre-start up safety review process (PSSR) for quality and completeness.

  • Participate in pre-start up safety review (PSSRs) as needed prior to startup of new/modified processes or equipment or after extended shutdown of equipment. ?

  • Participate in Process Safety event investigations/root cause analysis to provide guidance.

  • Contribute to and/or lead, development of internal policies, practices, procedures, design guides and engineering standards.

  • Develop/update unit reactivity matrices to determine hazardous effects of mixing of varied materials.

  • Additional duties as assigned

Skills, Qualifications, Experience:? ?????????????????????????

  • Bachelor of Science degree in Chemical or Mechanical Engineering from an accredited university.

  • Minimum 5 years? experience in manufacturing facility.

  • Sound project management skills.

  • Strong verbal and written communication skills.

  • Excellent interpersonal, teamwork, and leadership skills.

  • Experience working with Microsoft Windows, Microsoft Office, and/or similar programs.

Considered A Plus:?? ?????????????????????????

  • Knowledge of regulatory PSM requirements and procedures.

  • Knowledge of Layer of Protection Analysis (LOPA) for determining risk of an accident scenario.

  • Formal training in root cause analysis

  • Formal training in performance of audits.

  • Communication skills, personal rapport and motivation to effectively coach internal staff and work with outside groups and agencies engaged in process safety.

  • Good mechanical aptitude.

  • Master?s Degree in Chemical Engineering.

  • Knowledge of Lubrizol chemistry.

  • Experience using SAP, PI and/or DeltaV software.

  • Knowledge of ASME, API and OSHA regulations

Working Conditions:??????????? ?????????????????????????

  • Work is performed within a controlled environment; noise levels in some areas require hearing protection.

  • Willing/able to work in plant (inclement weather) as required.

  • Ability to wear PPE as required.

  • Ability to climb steps.


With multiple facilities in and around?Cleveland, Ohio, Lubrizol is located in one of the largest economic regions in the United States. ?Buzzing with business, culture, knowledge and entertainment,?Northeast Ohio?is a vibrant place for people of all ages and walks of life to?live, learn, work and play. ?This region offers a little bit of everything for everyone - ethnically-diverse communities, affordable housing, award-winning schools and universities, world-class healthcare, indoor waterparks and zoos, ski resorts, museums, halls of fame, one of the longest water-fronts in the country, and the most concentrated square mile of art, cultural, education and health institutions in the nation. ?From making your heart race at Cedar Point, to attending a professional sporting event or biking or hiking through over the 100,000 acres of state parks, to catching a Broadway show at Playhouse Square - the second largest performing arts center in the country, you can make it happen right here in Cleveland, Ohio.


Lubrizol is an equal opportunity employer. Qualified applicants will receive consideration for employment without regard to sex, race, color, national origin, citizenship, age, religion, marital status, military service, sexual orientation, genetic information, gender identity, or any other characteristic or trait protected by federal, state, or local law.

Nearest Major Market: Cleveland
Nearest Secondary Market: Akron

Job Segment:
Process Engineer, Safety Engineer, Manufacturing Engineer, Engineer, Developer, Engineering, Technology

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